INGENIA

MEC-21

Soderberg fatigue line

1/n = σm/Sy + σa/Se. The conservative mean–amplitude line through yield.

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FatigueSoderberg 1930

Governing equation

1n=σmSy+σaSe\dfrac{1}{n}=\dfrac{\sigma_m}{S_y}+\dfrac{\sigma_a}{S_e}

σa∈[1,400]\sigma_a \in \left[1, 400\right]

where

\sigma_m
Mean stress (MPa)
\sigma_a
Alternating stress (MPa)
S_y
Yield strength (MPa)
S_e
Endurance limit (MPa)
n
Factor of safety (—)

The figure, part by part

Each numbered marker wears the color of its card. Hover a card to light the marker. Tap a marker to jump to that card. The slider walks a red point along the curve; Animate drawing traces it like a pen.

MEC-21 · curve
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①

Governing law — red

1n=σmSy+σaSe\dfrac{1}{n}=\dfrac{\sigma_m}{S_y}+\dfrac{\sigma_a}{S_e}

σa∈[1,400]\sigma_a \in \left[1, 400\right]

σa=1\sigma_a = 1n=4.271n = 4.271

②

Domain of the variable — blue

\sigma_a_{\min} = 1,\quad \sigma_a_{\max} = 400

σa∈[1,400]\sigma_a \in \left[1, 400\right]

σa=1\sigma_a = 1σa=1\sigma_a = 1

③

Response curve — green

1n=σmSy+σaSe\dfrac{1}{n}=\dfrac{\sigma_m}{S_y}+\dfrac{\sigma_a}{S_e}

σa∈[1,400]\sigma_a \in \left[1, 400\right]

σa=1\sigma_a = 1n=4.271n = 4.271

④

Rate of change — amber

dndσa\frac{\mathrm{d}n}{\mathrm{d}\sigma_a}

σa∈[1,400]\sigma_a \in \left[1, 400\right]

σa=3.509\sigma_a = 3.509n′=−0.091n^{\prime} = -0.091

Lecture brief

Historical brief

Machine design grew from Coulomb torsion and Hertz contact (1881) through Soderberg fatigue and the heat-engine cycle. The lab writes shaft, bearing, contact and thermodynamic limits in SI. This sheet (MEC-21 — Soderberg fatigue line) is the form associated with Soderberg 1930. Working symbols: σm\sigma_m, σa\sigma_a, SyS_y, SeS_e →\rightarrow nn. Soderberg joins Sy on the mean axis to Se on the amplitude axis so yield is never crossed under a static load.

Purpose

Purpose: compute nn from σm\sigma_m, σa\sigma_a, SyS_y, SeS_e in Mechanical via 1n=σmSy+σaSe\dfrac{1}{n}=\dfrac{\sigma_m}{S_y}+\dfrac{\sigma_a}{S_e} 1/n = σm/Sy + σa/Se. The conservative mean–amplitude line through yield. Use it when a real mechanical question must be answered in SI before a code check.

Live realistic example

In symbols

Live case. Given σm=80.000 MPa\sigma_m = 80.000\,\mathrm{MPa}, σa=60.000 MPa\sigma_a = 60.000\,\mathrm{MPa}, Sy=350.000 MPaS_y = 350.000\,\mathrm{MPa}, Se=180.000 MPaS_e = 180.000\,\mathrm{MPa}, the governing relation 1n=σmSy+σaSe\dfrac{1}{n}=\dfrac{\sigma_m}{S_y}+\dfrac{\sigma_a}{S_e} yields n=1.780 —n = 1.780\,\mathrm{—}. A Haigh plot, a Soderberg line, a safety tick. Move a slider: the numbers are this situation, not a canned story.

Calculator

Inputs

Outputs

  • Factor of safety n1.780 —
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MEC-21 · curve
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Narration of this film

A Haigh plot, a Soderberg line, a safety tick.

Soderberg joins Sy on the mean axis to Se on the amplitude axis so yield is never crossed under a static load.

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Watch on YouTube